{"id":17503,"date":"2026-09-03T11:34:59","date_gmt":"2026-09-03T09:34:59","guid":{"rendered":"https:\/\/staging-2025.postprintleipzig.com\/?p=17503"},"modified":"2026-09-03T11:34:59","modified_gmt":"2026-09-03T09:34:59","slug":"successfully-retrofitted-ppl-eagle-camera-system-for-a-mueller-martini-saddle-stitcher-at-nunnenmann-gmbh","status":"publish","type":"post","link":"https:\/\/staging-2025.postprintleipzig.com\/en\/unkategorisiert\/successfully-retrofitted-ppl-eagle-camera-system-for-a-mueller-martini-saddle-stitcher-at-nunnenmann-gmbh\/","title":{"rendered":"Successfully retrofitted: &#8220;PPL Eagle&#8221; Camera System for a M\u00fcller Martini Saddle Stitcher at Nunnenmann GmbH"},"content":{"rendered":"<section class=\"l-section wpb_row height_medium\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"g-cols wpb_row us_custom_6187a5cd via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\" style=\"--columns-gap:3rem;\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>In print finishing, small details often make the difference. A faulty sheet in the book block or brochure can turn a clean print run into expensive spoilage. In such cases, however, the damage often extends beyond the mere material value or diminishing margins: every error means a loss of trust and, in the worst case, can even lead to the loss of important customers.<\/p>\n<p>Therefore, more and more printing companies are asking themselves: Can faulty sheets in saddle stitchers and perfect binders be automatically detected? Can an incorrect sequence of folded sheets in the book block or brochures be systematically ruled out? The answer to both questions is yes. Our retrofitting of a <a title=\"\" href=\"https:\/\/staging-2025.postprintleipzig.com\/en\/our-own-products\/\">&#8220;PPL Eagle&#8221; camera system<\/a> for <a title=\"Nunnenmann GmbH\" href=\"https:\/\/www.druckerei-nunnenmann.de\/home\/\" target=\"_blank\" rel=\"noopener\">Nunnenmann GmbH<\/a> shows how this is achieved in practice \u2013 but more on that later.<\/p>\n<\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"w-image align_center\"><div class=\"w-image-h\"><img decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-01-1-1024x577.jpg\" class=\"attachment-large size-large\" alt=\"From left: PPL Managing Director Jan Sch\u00f6lzel with Michael and Melanie Nunnenmann at the saddle stitcher equipped with the \u201cPPL Eagle\u201d camera monitoring system.\" loading=\"lazy\" srcset=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-01-1-1024x577.jpg 1024w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-01-1-300x169.jpg 300w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-01-1-600x338.jpg 600w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-01-1-768x432.jpg 768w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-01-1.jpg 1364w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p style=\"text-align: center;\">From left: PPL Managing Director Jan Sch\u00f6lzel with Michael and Melanie Nunnenmann at the saddle stitcher equipped with the \u201cPPL Eagle\u201d camera monitoring system.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>Low setup effort thanks to fast, automated processes<\/h2>\n<p>The importance of camera systems in print finishing is still underestimated. Yet, everyone makes mistakes, especially in a production environment where decisions often have to be made under time pressure. Our camera system acts as an additional safety net: <strong>continuous optical control<\/strong> enables companies and their employees to detect errors before they become costly. The reason why some printing companies are still skeptical about retrofitting is simple: they fear high setup efforts. However, this argument can be easily refuted: we have established <strong>fast, automated teach-in processes<\/strong>, and different areas on the sheets can be set up separately. This shortens the time until production starts.<\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>What our industrial &#8220;PPL Eagle&#8221; camera system offers<\/h2>\n<p><a title=\"\" href=\"https:\/\/staging-2025.postprintleipzig.com\/en\/our-own-products\/\">&#8220;PPL Eagle&#8221;<\/a> is an in-house development by PostPrintLeipzig. We have already exhibited the system, specifically designed for perfect binders, gathering machines (ZTM), and saddle stitchers, at international trade fairs such as DRUPA, and it is already in use by more than 10 customers, including in the highly competitive US market.<\/p>\n<p>The camera system<\/p>\n<ul>\n<li>monitors the sheet sequence on perfect binders, ZTMs, and saddle stitchers.<\/li>\n<li>detects missing or incorrectly inserted folded sheets and<\/li>\n<li>points out swapped language versions.<\/li>\n<\/ul>\n<p>One camera is installed per feeder or station, capturing images and\/or barcodes. If an error is detected, the machine stops or ejects faulty sheets. The log files generated afterwards serve as reliable evidence for audits. In addition, the responsible parties always have the LOG file available, so that nothing is forgotten.<\/p>\n<p>Users of our camera systems can choose between two operating modes: optical comparison using image recognition and barcode recognition. Both modes include automated &#8220;learning&#8221; of parameters such as exposure, contrast, and position.<\/p>\n<p>The solution is not only relevant for printing companies but for all businesses and service providers committed to zero-defect tolerance \u2013 for example, players in the pharmaceutical industry. The eagle eyes of &#8220;PPL Eagle&#8221; detect errors before they can have consequences. However, all customers benefit from the systematic optical control of printed sheets before binding, even in less sensitive areas: once installed, the solution generally raises a provider&#8217;s quality level.<\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-gallery fit_cover type_grid count_2\" id=\"kamerasystem\" style=\"--columns:2;--items-gap:10px;--item-aspect-ratio:1;\"><div class=\"w-gallery-list\"><div class=\"w-gallery-item\"><div class=\"w-gallery-item-img\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-05-1-1024x577.jpg\" class=\"attachment-large size-large\" alt=\"The camera built into the loader captures images and barcodes for production quality control.\" srcset=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-05-1-1024x577.jpg 1024w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-05-1-300x169.jpg 300w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-05-1-600x338.jpg 600w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-05-1-768x432.jpg 768w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-05-1.jpg 1364w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><div class=\"w-gallery-item-meta\"><div class=\"w-gallery-item-title\">The camera built into the loader captures images and barcodes for production quality control.<\/div><\/div><\/div><div class=\"w-gallery-item\"><div class=\"w-gallery-item-img\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-04-1-1024x577.jpg\" class=\"attachment-large size-large\" alt=\"The system logs all operations and makes the log files available once the job is complete.\" srcset=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-04-1-1024x577.jpg 1024w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-04-1-300x169.jpg 300w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-04-1-600x338.jpg 600w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-04-1-768x432.jpg 768w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-04-1.jpg 1364w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><div class=\"w-gallery-item-meta\"><div class=\"w-gallery-item-title\">The system logs all operations and makes the log files available once the job is complete.<\/div><\/div><\/div><\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>Maximum product safety on the saddle stitcher: Case Study Nunnenmann GmbH<\/h2>\n<p>Our reference project with Nunnenmann GmbH also demonstrates this. Founded in 1986 in Herxheim near Landau in the Palatinate, the company adheres to high-quality standards, evidenced by numerous certifications in recent years (ISO 9001; FSC; Blue Angel). Production manager Michael Nunnenmann, who has been leading the printing company since April 2026 in the second generation together with his siblings Melanie, Dominik, and Philipp, after founder Dieter Nunnenmann retired, understands quality management as a continuous process. In doing so, he also asked himself how product safety on the M\u00fcller Martini Presto E90 saddle stitcher could be further increased. A recommendation led him to PPL, and shortly thereafter, the compact implementation took place: eight Pepperl+Fuchs cameras were retrofitted to the Presto E90, one per station. Additionally, supplementary light sources were installed to enable the cameras to deliver razor-sharp images.<\/p>\n<p>Nunnenmann GmbH&#8217;s decision proved to be correct: <strong>The spoilage and complaint rates were significantly reduced, and the overall safety of the production process was increased.<\/strong><\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-gallery fit_cover type_grid count_2\" style=\"--columns:2;--items-gap:10px;--item-aspect-ratio:1;\"><div class=\"w-gallery-list\"><div class=\"w-gallery-item\"><div class=\"w-gallery-item-img\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-03-1-1024x577.jpg\" class=\"attachment-large size-large\" alt=\"A saddle-stitcher with several feeding stations arranged in a row.\" srcset=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-03-1-1024x577.jpg 1024w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-03-1-300x169.jpg 300w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-03-1-600x338.jpg 600w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-03-1-768x432.jpg 768w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-03-1.jpg 1364w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><div class=\"w-gallery-item-meta\"><div class=\"w-gallery-item-title\">A saddle-stitcher with several feeding stations arranged in a row.<\/div><\/div><\/div><div class=\"w-gallery-item\"><div class=\"w-gallery-item-img\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"577\" src=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-02-1-1024x577.jpg\" class=\"attachment-large size-large\" alt=\"Each of the eight investors is equipped with a camera from the PPL \u201cPPL Eagle\u201d camera system.\" srcset=\"https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-02-1-1024x577.jpg 1024w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-02-1-300x169.jpg 300w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-02-1-600x338.jpg 600w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-02-1-768x432.jpg 768w, https:\/\/staging-2025.postprintleipzig.com\/wp-content\/uploads\/2026\/08\/ppl-kamerasystem-an-sammelhefter-bei-nunnenmann-02-1.jpg 1364w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><div class=\"w-gallery-item-meta\"><div class=\"w-gallery-item-title\">Each of the eight investors is equipped with a camera from the PPL \u201cPPL Eagle\u201d camera system.<\/div><\/div><\/div><\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>Invest in your customers&#8217; trust too!<\/h2>\n<p>Do you want to systematically improve the quality of your products and automatically detect faulty insertions and mix-ups in brochures in the future? We would be happy to advise you on retrofitting with an industrial camera system. You can find more about the system on our page about the <a title=\"PPL Eagle camera system\" href=\"https:\/\/staging-2025.postprintleipzig.com\/en\/our-own-products\/\">PPL Eagle camera system<\/a>.<\/p>\n<\/div><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p><em>You can read the detailed technical article on the project in <a href=\"https:\/\/www.print.de\/e-dossiers\/ppl-sorgt-fuer-qualitaetssicherung-am-mueller-martini-sammelhefter-bei-nunnenmann\/\" target=\"_blank\" rel=\"noopener\" data-schema-attribute=\"mentions\">&#8220;Grafische Palette&#8221;, Issue 2\/2026<\/a>, pp. 142\/143.<\/em><\/p>\n<\/div><\/div><div class=\"w-btn-wrapper align_none\"><a class=\"w-btn us-btn-style_1 button-bluebox us_custom_c8cc42c0 has_text_color\" target=\"_blank\" href=\"https:\/\/www.print.de\/e-dossiers\/ppl-sorgt-fuer-qualitaetssicherung-am-mueller-martini-sammelhefter-bei-nunnenmann\/\" rel=\"noopener\"><span class=\"w-btn-label\">To the German article in &#8220;Grafische Palette&#8221;<\/span><\/a><\/div><\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"In print finishing, small details often make the difference. A faulty sheet in the book block or brochure can turn a clean print run into expensive spoilage. In such cases, however, the damage often extends beyond the mere material value or diminishing margins: every error means a loss of trust and, in the worst case,...","protected":false},"author":14,"featured_media":17514,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[],"tags":[],"class_list":["post-17503","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/posts\/17503","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/users\/14"}],"replies":[{"embeddable":true,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/comments?post=17503"}],"version-history":[{"count":10,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/posts\/17503\/revisions"}],"predecessor-version":[{"id":17539,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/posts\/17503\/revisions\/17539"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/media\/17514"}],"wp:attachment":[{"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/media?parent=17503"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/categories?post=17503"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/staging-2025.postprintleipzig.com\/en\/wp-json\/wp\/v2\/tags?post=17503"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}